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I have a CCR2000 in which the metal cover needs repair. Does anyone have any idea? Weld? Replace with plastic?
 

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Are you unable or unwilling to order a new side plate for it?

Any good sheet metal shop can make a new one for you and all you need to do is paint it black.
You will lose the belt installation sticker though unless you can ask a local automobile shop if they could spray some
sticker release agent on it and then attach it to the new side side plate.
 

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I'm guessing that small slot was carved by the outer edge of the rotor drive pulley.
With the stamped compound curves fabricating a new one would not be easy (cheap).
There is obviously not much room for a repair since we know how close the pulley gets.
If it were mine? I'd probably not worry about it, to be honest but a small strip of speed tape would allow me to sleep at night.
Epoxy? Tape? We must be a bunch of hacks.:)
 

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I would just order a new one
 
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